BGA Assembly

BGA Assembly

BGA PCB SMT Assembly Electronics

BGA PCB SMT Сборка электроники PCBA EMS Service

Количество слоев: 1,2,4 или 6, до 18 слоев.
Количество заказа: от 1 до 50 000
Форма платы:Прямоугольная,круглая,прорези,вырезы,сложная,неправильная
Тип доски:Жесткая, Гибкая, Жестко-гибкая
Материал платы: стеклоэпоксидная смола FR-4, высокая Tg FR-4, соответствует требованиям Rohs, алюминий, Rogers и т. д.
Резка плат: сдвиг, V-образный вырез, маршрутизация с выступами
Толщина платы: 0,2-4,0 мм, гибкость 0,01-0,25 мм
Вес меди: 1,0, 1,5, 2,0 унции
Паяльная маска: двусторонняя зеленая LPI, также поддерживает красный, белый, желтый, синий, черный
Шелкография: двусторонняя или односторонняя белого, желтого, черного или негативного цвета.
Минимальная ширина линии шелкографии: 0,006 дюйма или 0,15 мм.
Максимальные размеры платы: 20 дюймов * 20 дюймов или 500 мм * 500 мм.
Минимальный след/зазор: 0,10 мм или 4 мила
Минимальный диаметр сверла: 0,01 дюйма, 0,25 мм или 10 мил
Поверхностная обработка: HASL, никель, иммерсионное золото, иммерсионное олово, иммерсионное серебро, OSP и т. д.
Допуск толщины платы: ± 10%
Допуск на вес меди: ± 0,25 унции
Минимальная ширина паза: 0,12 дюйма, 3,0 мм или 120 мил.
Глубина V-Score: 20–25 % толщины доски.
Формат файла проекта: Gerber RS-274,274D, Eagle и AutoCAD DXF, DWG.

BGA Assembly for Pulse Oximeter

Платы для пульсоксиметра, комплексное обслуживание PCBA

Название продукта: Служба сборки печатных плат
Тип: Жесткий
Материал: FR4, CEM1, CEM3, высокочастотная плата, Роджерс
Слой: 1,2,4,6…20Слой
Форма: Прямоугольная, Круглая, Прорези, Вырезы, Сложная, Неправильная
Режущий сдвиг, V-образный вырез, фрезерование с выступами
Толщина платы 0,2-4 мм, обычная 1,6 мм.
Толщина меди: 0,5-4 унции, обычная 1 унция
Паяльная маска: зеленая, красная, синяя, желтая и т. д.
Шелкография: белый, черный и т. д.
Минимальная ширина линии шелкографии: 0,006 дюйма или 0,15 мм.
Минимальный след/зазор: 0,1 мм или 4 мила
Минимальный диаметр сверла 0,01 дюйма, 0,25 мм или 10 мил
Поверхностная обработка HASL, ENIG, OSP и т. д.

Module BGA Assembly

Модуль ARM Cortex A7 i.MX6 SOM

Имя: Сборка BGA

ЦП:: Четырехъядерный процессор ARM Cortex A53 1,28-1,5 ГГц, MT6739

Операционная система: Android 7.0、8.1

Основная информация: GSM 850/900/1800/1900.

Экран: высочайшая поддержка HD+ (1440*720), интерфейс MIPI.

Размер модуля: 55,5*38,5*3 мм

Номер контакта: 146pin

Слои: 10 слоев ENIG

Вспышка: 1+8, 2+16, 3+32.

Wi-Fi: IEEE 802.11 b/g/n, двухдиапазонный 2,4 ГГц/5 ГГц

GPS: поддержка GPS/ГЛОНАСС AGPS

Bluetooth: BT 4,0, 3,0, 2,1, поддержка BLE

Introducing BGA (Ball Grid Array) Assembly services, the cutting-edge solution for precise and reliable assembly of complex electronic components. BGA Assembly involves the mounting and soldering of Ball Grid Array packages onto printed circuit boards, providing high-density interconnectivity and enhanced performance for advanced electronic systems.

At our advanced facility, we offer comprehensive BGA Assembly services to meet the demanding requirements of modern electronics. Our state-of-the-art equipment and skilled technicians ensure accurate placement, precise soldering, and meticulous quality control throughout the assembly process.

BGA Assembly is known for its ability to accommodate densely packed components, resulting in compact and efficient circuit designs. By utilizing an array of solder balls instead of traditional leads, BGA packages offer improved electrical performance, reduced signal noise, and enhanced thermal dissipation.

We specialize in handling various BGA types, including micro BGAs, fine-pitch BGAs, and large-scale BGAs, to cater to diverse application needs. Whether it’s consumer electronics, telecommunications, medical devices, or aerospace systems, our BGA services deliver precise and high-performance assemblies.

Advantages of BGA Assembly:

  1. High-Density Interconnectivity: BGA allows for densely packed components, enabling compact circuit designs and efficient use of PCB space.
  2. Enhanced Electrical Performance: BGA packages also offer improved electrical performance with reduced signal noise, shorter signal paths, and better impedance control.
  3. Efficient Thermal Dissipation: The ball grid array configuration facilitates efficient heat dissipation, preventing overheating and  also ensuring reliable operation of high-power components.
  4. Reliable Soldering Connections: BGA employs advanced techniques like reflow soldering and underfill encapsulation to ensure strong and reliable solder joints.
  5. Meticulous Quality Control: We conduct thorough inspection procedures, including X-ray inspection and also thermal profiling, to verify proper solder joint formation and ensure assembly integrity.

 

SMT capacity: 19 million points/day
Testing Equipment X-RAY Nondestructive Tester, First Piece Tester, AOI Automatic Optical Tester, ICT Tester, BGA Rework Station
Placement speed Chip placement speed (at best conditions) 0.036 S/piece
Mounted Component Specifications Pasteable smallest package
Minimum device accuracy
IC type chip accuracy
Mounted PCB Specifications Substrate size
Substrate thickness
throw rate 1. Resistance-capacitance ratio 0.3%
2. IC type without throwing material
Board Type POP/common board/FPC/rigid-flex board/metal substrate
DIP daily production capacity
DIP plug-in production line 50000 points/day
DIP post welding production line 20000 points/day
DIP test production line 50000pcs PCBA/day
Assembly processing capability
The company has more than 10 advanced assembly production lines, dust-free and anti-static air-conditioning workshop, TP dust-free workshop, equipped with aging room, test room, functional test isolation room, advanced and perfect equipment, can carry out various product assembly, packaging, testing, Aging, etc. production. Monthly production capacity can reach 150,000 to 300,000 sets/month
PCBA processing capability
project Mass processing capability Small batch processing capability
Number of layers (max) 2-18 20-30
Plate type FR-4, Ceramic Sheet, Aluminum Base Sheet PTFE, Halogen Free Sheet, High Tg Sheet PTFE, PPO, PPE
Rogers,etc Teflon E-65, ect
Sheet mixing 4 layers – 6 layers 6th floor – 8th floor
biggest size 610mm X 1100mm /
Dimensional Accuracy ±0.13mm ±0.10mm
Plate thickness range 0.2mm–6.00mm 0.2mm–8.00mm
Thickness tolerance ( t≥0.8mm) ±8% ±5%
Thickness tolerance (t<0.8mm) ±10% ±8%
Media thickness 0.076mm–6.00mm 0.076mm–0.100mm
Minimum line width 0.10mm 0.075mm
Minimum spacing 0.10mm 0.075mm
Outer copper thickness 8.75um–175um 8.75um–280um
Inner layer copper thickness 17.5um–175um 0.15mm–0.25mm
Drilling hole diameter (mechanical drill) 0.25mm–6.00mm 0.15mm–0.25mm
Hole diameter (mechanical drill) 0.20mm–6.00mm 0.10mm–0.20mm
Hole Tolerance (Mechanical Drill) 0.05mm /
Hole tolerance (mechanical drill) 0.075mm 0.050mm
Laser Drilling Aperture 0.10mm 0.075mm
Plate thickness aperture ratio 10:1 12:1
Solder mask type Photosensitive green, yellow, black, purple, blue, ink /
Minimum Solder Mask Bridge Width 0.10mm 0.075mm
Minimum Solder Mask Isolation Ring 0.05mm 0.025mm
Plug hole diameter 0.25mm–0.60mm 0.60mm-0.80mm
Impedance tolerance ±10% ±5%
Surface treatment type Hot air leveling, chemical nickel gold, immersion silver, electroplated nickel gold, chemical immersion tin, gold finger card board Immersion Tin, OSP
https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-1.webp

Automatic Solder Paste Printing Machine

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-2.webp

AOI Optical Inspection

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-3.webp

Smt High-Speed Placement Machine

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-4.webp

Nitrogen Reflow Soldering

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-5.webp

X-Ray

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-6.webp

Three Anti-Paint Spraying Machine

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-7.webp

SPI Solder Paste Thickness Tester

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-8.webp

Automatic Wave Soldering Machine

https://www.made-in-pcb.ru/wp-content/uploads/2023/05/PCB-Assembly-Equipment-9.webp

First Article Inspection

Leadsintec
Why choose us?
icon_why_9
Efficient quotation

Our complete turnkey PCB assembly service provides a 24 hour quote service for your turnkey PCB assembly order.

icon_why_7
All-round and reliable parts supplier

Leadsintec cooperates with world-renowned component suppliers to ensure that the source of electronic components is plastic and the authenticity is guaranteed.

icon_why_5
Advanced equipment

It has 7 fully automatic SMT high-speed chip production lines, equipped with ten temperature zone nitrogen reflow ovens, online AOI, SPI, X-RAY and other equipment.

icon_why_8
Quality assurance

We have complete ISO9001, ISO13485, ISO14001, IATF 16949, UL and other system certifications, and our products meet environmental protection requirements.

Leadsintec
BGA Assembly FAQ
1. Do you undertake BGA rework?
Yes! You can rely on our BGA rework services to ensure optimum performance.
2. What is the test for BGA printed circuit board assembly?
For BGA printed circuit board assembly, we have strict testing protocols including: X-ray inspection, functional testing, automated optical inspection.
3. What are your BGA assembly capabilities?
Our BGA printed circuit board capabilities cover the following: Micro Ball Grid Array (µBGA), Thin Chip Array Ball Grid Array (CTBGA), Chip Array Ball Grid Array (CABGA), Ultra Thin Chip Array Ball Grid Array (CVBGA), Fine Pitch Ball Grid Array (VFBGA), Land Grid Array (LGA), Chip Scale Package (CSP), Wafer Level Chip Scale Package (WLCSP)
4. What are the factors that affect the quality of BGA assembly?
Some of the factors that affect BGA assembly quality include checking laminate compatibility, warpage requirements, surface finish effects, solder mask clearance, etc.
5. What is BGA assembly?
BGA or Ball Grid Array is a high density PCB packaging technology widely used in integrated circuits and is a popular surface mount package due to the precision component placement it provides.

    white close
    loading icon Loading